Vehicular Roof Coat - Conex Container Case Study

Container Pilot Objectives

•Objectives:

• Minimize Nanotech’s product coverage while maximizing performance

Minimizing product coverage will allow faster curing times
Minimizing product coverage will allow better pricing leverage

• Maximize performance is defined as

Minimum AC energy consumption
Prevent maximum solar energy ingress (RV coat and or Cool Roof)
Prevent conductive heat exchange from conductive surfaces (metal with insulator internally)

• Minimizing product coverage will allow for maximum container space internally and minimum added weight

Container Pilot Test Results

Phase 1

• Bulk temp monitoring inside of coated (external RV Coat @ .5 mm) vs
uncoated container. Ambient temp monitored throughout the test.
• AC units remained off

Phase 2

• AC units on and set at 65 F. Both units monitored for power consumption

Phase 3

• AC units on and set at 75 F. Both units monitored for power consumption

Phase 4

• RV coated unit constant and Control unit coated (external CR @ 0.5 mm)
• Units monitored for power consumption

Phase 5

• RV and CR units DFT coating increased to 1 mm
• Units monitored for power consumption

Phase 6

• RV coated unit coated internally with 0.5 mm of insulator and CR
remained constant
• Units monitored for power consumption

Phase 7

• RV united laminated inside with aluminum foil (thermal barrier test)
• Units monitored for power consumption

Phase 8

• CR unit painted with low emissive coating
• Units monitored for power consumption

Uncoated 20' Conex

Coated 20' Conex

Results

Click on Graph to Enlarge

Examples: Thermal Insulation of Roofs

• Properties of this formulation

High Reflectance
High Emittance
Low thermal conductivity

• Spectral Data performs to level of space shuttle paint.

• Low thermal conductivity in the product matches that of thermal barriers.

• Product tested to ICC and Miami Dade standards

• In long duration test the product reduced the cool component of HVAC use by 49%.

Click on Graphs to Enlarge

Now Available for the Food Industry Exclusively at

Key Takeaways

Energy Savings Potential:

• 70% maximum energy savings achieved with the combination of external reflective and internal low-emissive coatings. This demonstrates the synergy of reflective and emissive technologies in minimizing cooling loads.

• 45% energy savings with just the external coating.

Coating Thickness Impact:

• RV coating performance improves significantly with thicker Dry Film Thickness (DFT), making it suitable for applications that can accommodate additional coating layers.

• For thin DFT applications, the CR coating performs better due to its radiant properties, positioning it as the optimal choice for constrained environments.

Application Specificity:

• Note that while external coatings are effective, combining them with internal solutions (e.g., low-emissive coatings or aluminum thermal barriers) amplifies overall thermal performance.

• The internal bulk temperature differences during peak sun hours indicate the effectiveness of the coatings in mitigating solar heat ingress.

Operational Scenarios:

• Different performance under various scenarios, such as AC units set at 65°F versus 75°F will attract different potential end users and impact across different operational settings.

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